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TABLE 2: ZIRCONIUM CORROSION RESISTANCE IN VARIOUS CHLORIDE SALT SOLUTIONS

Chloride in Solution

Concentration (%)

Temperature (° C)

Corrosion Rate (mpy)

Aluminum

5, 10 and 25

35 — 100

< 1

Ammonium

1, 10 and Saturated

35 — 100

< 1

Barium

5, 20

35 — 100

< 1

Calcium

5, 10, 25

35 — 100

< 1

Calcium

70

Boiling

< 1

Cupric

 

35 — Boiling

> 50

Ferric

 

35 — Boiling

> 50

Magnesium

5, 40

35 — 100

< 2

Magnesium

47

Boiling

< 1

Manganese

5, 20

35 — 100

< 1

Mercuric

1,5,10 and Saturated

35 — 100

< 1

Nickel

5, 20

35 — 100

< 1

Nickel

30

Boiling

Weight Gain

Potassium

Saturated

60

< 1

Sodium

3 — Saturated

35 — Boiling

< 1

Stannic

5

100

< 1

Stannic

24

Boiling

< 1

Tin

5, 24

35 — 100

< 1

Zinc

5, 20

35 — Boiling

< 1

Zinc

70

Boiling

Weight Gain

 

COMPARISON OF ZIRCONIUM AND TITANIUM

The corrosion resistance capabilities of titanium and zirconium in chloride salts complement each other well. As shown above, zirconium performs well in most solutions, but is limited in the presence of the highly oxidizing ferric and cupric chlorides. Titanium, on the other hand, shows excellent corrosion resistance in oxidizing conditions, but is less effective in reducing salt solutions containing aluminum or zinc chlorides. Table 3 compares the corrosion data for the two metals.

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